STEAM AND WATER ANALYSIS SYSTEMS

PLATE MOUNTED SYSTEM

Overview
Pre-engineered plate mounted sampling panels comes in four combinations – High Pressure High Temperature sample, High Temperature Low Pressure sample, Low Temperature High Pressure sample and Low Temperature Low Pressure sample.
Components in sampling panel are selected based on sample pressure and temperature. Pre- engineered panel are ready in stock which leads to minimum delivery time and lower transportation cost. These panels can be mounted on rack with cooling water inlet and outlet connection based on number of sampling streams.
Applications
It is suitable for a single line system. It is compact and apt for single or dual analyzers.
Features
• Designed as per ASME PTC 19.11 recommendations.
• Design temperature of 540 o C (Optional 650o C ) and pressure of 250 Barg ( Optional 400 Barg).
• Compact double helix type, shell and tube sample coolers.
• All high-pressure components to pressure reducer can withstand temp up to 550o C.
• Automatic high temp shut off valves are used for high temp protection.
• No power supply required.
• No wiring required.
• Rod in tube type pressure reducer.
• Online pressure regulator cleaning.
• No filters used.
• Back pressure regulator with SS diaphragm.
• Easy access to components.
• SS cooling water pipeline.
Benefits
• Compact in design
• Suitable for few numbers of sampling lines
• Cost effective
• Readily available in stock

OPEN FREE STANDING RACK

Overview
Open frame free standing racks are the best suited for smaller plants. These are easy to assemble, commission & use. The deliveries of such systems can be given in a short span.
Applications
It is suitable for a single line system. It is compact and apt for single or dual analyzers.

• Captive Power Plants
• Co-generations Plants
• Combined Cycle Power Plants
• Chemical / Pertrochemical / Fertilizer / Refinery applications of sample conditioning and analysis.
Features
• Open type construction
• Ease of operation
• Easy access to all components
• Easy to install & commission
Benefits
• Ease of maintenance
• Saves time for installation & commissioning
• Operators find these systems easy for use
• Cost effective
Specifications
• Number of lines: Selectable from 1 to 10 (more also available on request)
• Sample temperatures than can be handled: from 30 to 600 Deg.C. (more temperatures can be handled on request)
• Sample pressures than can be handled: from 1 to 300 Kg/cm2 (more pressures can be handled on request)
• Typical size of rack (per line): 2100mm (H) x 500mm (W) x 800mm (D). (Width will increase incrementally as per number of lines)
• Cooling water temperature: 25 to 35 Deg C (If more, special designs are available)
• Cooling water quality: preferably DeMin water with chloride content <35ppm (If different quality water is available, special designs are available)
• No electricity required for Sample Conditioning

WALKWAY TYPE SYSTEM

Overview
Walk in type sample conditioning systems are the best suited for mid-size and large plants. These are safe for use, provide separate interface for user & system expert, thus protecting the equipment from unauthorised usage / fiddling. The deliveries of such systems can be given in a medium span.
Applications
• Large Thermal Power Plants (Typically upto 500 MW per unit)
• Combined Cycle Power Plants
• Chemical / Pertrochemical / Fertilizer / Refinery applications of sample conditioning and analysis
Features
• Closed type construction
• Separate interface for operator
• Easy access for operator to all essential indicating instruments
• Design provides safety to the equipment ensuring longevity and trouble-free operation
Benefits
• Longer life of equipment ensured
• Safety to the operator ensured
• Unauthorized usage prevented
• Cost effective
Specifications
• Number of lines: Selectable from 1 to 10 (more also available on request)
• Sample temperatures than can be handled: from 30 to 600 Deg.C. (more temperatures can be handled on request)
• Sample pressures than can be handled: from 1 to 300 Kg/cm2 (more pressures can be handled on request)
• Typical size of rack (per line): 2100mm (H) x 650mm (W) x 1200mm (D). (Width will increase incrementally as per number of lines)
• Cooling water temperature: 25 to 35 Deg C (If more, special designs are available)
• Cooling water quality: preferably DeMin water with chloride content <35ppm (If different quality water is available, special designs are available)

MODULAR SYSTEM

Overview
Modular sampling panels for primary sampling and secondary sampling; Primary sampling module includes inlet isolation valve, blow down valve, sample cooler with cooling water inlet and outlet valve with coolant flow indicator to diagnose required flow of cooling water. Pressure reduction and high sample temperature safety valve (thermal shut off valve).
Primary cooling sampling panel consists of rotameter, Back Pressure Regulator, Pressure Gauge, Temperature Gauge and Grab Valve with Tundish.
For conditioning scheme of both, primary and secondary panel- secondary panel includes Secondary Sample Cooler with chilled water inlet and outlet valve with chilled water Flow Indicator, Rotameter, Back Pressure Regulator, Pressure Gauge, Temperature Gauge and Grab Valve with Tundish. The chiller unit is skid mounted modular type, it’s a separate unit which will be connected to secondary cooler chilled water inlet and outlet connections.
Features
• Designed as per ASME PTC 19.11 recommendations.
• Design temperature of 650o C and pressure of 400 Bar.
• Compact double helix type, shell and tube sample coolers.
• All high-pressure components to pressure reducer can withstand temp up to 550o C.
• Automatic high temp shut off valves are used for high temp protection.
• No power supply required.
• No wiring required.
• Rod in tube type pressure reducer.
• Online pressure regulator cleaning.
• No filters used.
• Back pressure regulator with SS diaphragm.
• Easy access to components.
• SS cooling water pipeline.

COMBINED SYSTEM

Overview
It consists of both wet panel and dry panel combined into one system. It is customer built panel which includes Primary and Secondary sampling components in one skid with indicating and control instruments like Isolation Valves, Blow Down Valves, Pressure Regulator, Pressure Gauge , Temperature Gauge, Rotameter, Grab Sample Valves are in front of the panel mounted on SS sheet with common Tundish. Dry panel components such as Sample Cooler, Filter, Cooling and Chilled Water Isolation Valves, Thermal Shut Off Valve, BPRV, Cation Column etc. are on the back of the panel. Flush mounted analyzer panel is adjacent to sample panel which makes combined panel compact and easily serviceable.
Features
• Designed as per ASME PTC 19.11 recommendations.
• Design temp: 650o c and p: 400 Bar
• Compact double helix type, shell and tube sample coolers
• All high-pressure components to pressure reducer can withstand temp up to 550o C
• Automatic high temp shut off valves are used for high temp protection
• No power supply required
• No wiring required
• Rod in tube type pressure reducer
• Online pressure regulator cleaning
• No filters used
• Back pressure regulator with SS diaphragm
• Easy access to components
• SS cooling water pipeline